The APU Setter 1 is responsible for the startup, operation, and TPM maintenance of molding and assembly equipment and the packaging of molded and/or assembled components per company and customer specifications.
Requirements
- Supports and has knowledge of responsibilities of operator level 1 and 2
- Complete visual inspection of product per production specification for defects
- Maintain clean workspace and 55 Standards in work area daily/weekly/monthly
- Load the validated master cycle parameters into the Injection Molding machine at each startup.
- Load programs into and align automated and robotic systems.
- Ensure Injection Molding machines are running to standard and ensuring product quality meets specification at each startup.
- Troubleshoot small and mid-size problems in processes, escalate to Setter Level 2 or Maintenance as needed
- Answer alarms as needed, start and stop machines after initial start-up
- Retrieve required documentation out of TMS to assist with quality related decisions.
- Perform line clearances as required.
- Clean injection molds as required per work instructions
- Pull and set mold
- Perform color changes and material lots as required, and complete traceability documentation
- Perform assembly start up batches/shots for product change/new version (same reference)
- Complete Assembly, Injection Molding and auxiliary equipment (TPM) Total Productive Maintenance -Level 1.
- Complete cycle checklist
- Perform LOTO (lock out/tag out) of any unsafe equipment
- Maintain Lean initiatives and participate in lean projects
- Provide suggestions and take active role in Process Improvements to eliminate non-value-added activity
- Support and maintain all policies of the company including but not limited to ISO Standards, Health and Safety
- Requirements, Continuous Improvement, GMP and standard work procedures
- Other duties as assigned
Benefits
- Paid time off
- Health insurance
- Retirement plan
- Disability insurance
