Senior Manufacturing Engineer

Zipline is a company that aims to transform the way goods move by building an instant delivery and logistics system. They are looking for a Senior Manufacturing Engineer to join their team to design and scale in-house final assembly lines for their aircraft, zips, docks, and sub-assemblies. The ideal candidate will have 7+ years of experience in designing and developing manufacturing lines, with a strong understanding of design for manufacturability and experience working with complex electro-mechanical systems.

Requirements

• 7+ years of experience designing and developing manufacturing lines
• Design for Manufacturability (DFM/DFA): Strong understanding of how to influence product design for cost-effective, scalable, and reliable assembly.
• Hands-on experience working with products that combine mechanical systems, electronics, and software integration.
• Fixture and tooling design: Experience designing and validating custom fixtures, jigs, and tools to support repeatable, ergonomic, and efficient processes.
• Manufacturing process validation: Deep knowledge of PFMEA, control plans, process capability (Cp/Cpk), and statistical process control (SPC).
• Proficiency in 3D CAD Software (Siemens NX preferred)
• Proficient in writing SOPs, work instructions, and process flow documents.
• Familiar with statistical tools (e.g., Minitab, JMP, Excel) for analyzing yield, process capability, and production trends.
• MES/ERP systems: Experience with manufacturing execution systems and resource planning software to manage production data and operations.
• Skilled at identifying root causes and rapidly implementing sustainable corrective actions in a fast-paced environment.
• Proven ability to work with design, quality, supply chain, and operations teams to deliver manufacturing outcomes.
• Comfortable guiding and reviewing work of junior engineers and technicians.
• Strong written and verbal communication skills for documenting processes, presenting data, and aligning teams.
• Demonstrated ability to manage complex projects with minimal oversight—from planning through execution and sustainment.
• Worked in a super fast-paced environment that is in a constant state of evolution.

Benefits

• Competitive salary
• Stock options
• 401(k) plan
• Medical, dental, and vision insurance
• Paid time off
• Flexible work arrangements
• Opportunities for professional growth and development