Staff Engineer, Process Integration

Sila is a next-generation battery materials company that aims to power the world's transition to clean energy. The Staff Engineer, Process Integration role is responsible for developing and optimizing manufacturing process workflows to maximize yield, reliability, and performance. The team works at the critical intersection of R&D and High-Volume Manufacturing (HVM).

Requirements

• Analyze process data and defect trends to identify root causes of yield loss and implement corrective actions.
• Develop and implement robust, scalable process pathways for battery material synthesis.
• Ensure the seamless integration of new products and process technologies into production with an uncompromising focus on safety, product quality, and mechanical performance.
• Utilize advanced statistical modeling and DOE (Design of Experiments) to define operating windows, set rigorous material specifications, and predict product performance, risks, and tradeoffs at scale.
• Maintain detailed process specifications, flowcharts, and FMEA (Failure Mode and Effects Analysis) documentation.
• Coordinate across departments to resolve integration challenges and align on performance targets.
• Lead the transfer of developed processes from R&D and/or Pilot Line to high-volume manufacturing facilities.